Thursday, September 3, 2020

Model Update - Prepping for Storage Cabinet

Updated Model!

In preparation for building our large storage cabinet, I updated the model to both try and get a good build flow for the cabinet itself (fewer unique lengths to cut, screws hidden where possible, etc) and to figure out how the door would work.

Since space is a bit tight, I'm going to try and go with a bifold door... should be interesting to build.

Closed to open

I wanted to check a couple things before building.  First - make sure that when the door is open it leaves as wide an opening as possible.  This means making one of the panels slightly longer than the other, as I'm going to connect the root (right side) if the door with a piano hinge to minimize door gaps when closed.  The left panel ends up about one door thickness longer than the right - almost.

Second - I had to make sure the door would open and close without interfering with the frame.  While opening the overall door width gets bigger before it gets smaller due to the width of the door.  The second from left view above shows the critical position.  I took 1/8 inch off of the left panel, and will route the leading edge with a 3/8" round over... seems to remove interference without leaving too large of a gap when the doors are fully closed.

Not a fan of the router... so this should be fun.

The doors are a bit thick - partly so I could add a place for some coat hangers which would be a little bit inset.  The inner panels are 1/4 inch plywood - I'll route out a channel for them and they'll get captured when I screw the door frame together.  I was going to wallpaper the panel since that seems... fun... but I think I'll just paint them instead.  I might put cork over the right one to give us a message board type thing as well.

Inset the hangers a bit.  Only added these on the left door - the right door will nearly lay flat on the wall when open so no room.

The bottom of the shelf I'll cover with the nice rubber mat stuff that was used on the bottom of the shelf over the batteries.  There is a step in the camper where it hangs over the edge of the truck bed walls - I'm adding a removable panel that will extend that over the full depth of the shelf if needed... or we can remove it.

The front 1/2 of the upper black shelf is removable.

I think I can get away without metal guides for the upper and lower roller guide things.  I'll buy some standard 3/4 inch top guides for both top and bottom, and route out a channel in the upper and lower pieces of the outer door frame.

Door guides!

If it seems like that will be too fragile there is some aluminum channel stock I can get which is about correctly sized... or just buy one of those closet door kits.

The inner two walls which will just be the existing camper siding I might still wallpaperto make it look a bit nicer... sort of not sure but also seems neat.  

Athena wanted adjustable shelves on the inside.  Since one side where the shelves would mount is the camper side, I'm not sure how to do this cleanly (other than some of those metal shelving rail things... but one bump and I think all our shelves would fall down).  So... I'll install the full cabinet before staining and top coating.  We can take it out for a weekend and see where we might want shelves, and then I can uninstall, add a couple discrete shelf options, stain, top coat, and re-install.  

When we satin and top coat this we can also do the door above the storage above the batteries.  I made a quick cover for this but left it bare wood until I had more to stain.

Inside view, with the Helen the SketchUp Lady for scale.  I miss the old dude :(




Monday, August 31, 2020

Small Cabinets Passenger Side

Climbing! Took the camper up to Vedauwoo 


Finished up the cabinet doors for the passenger side and installed them in the camper.  One of these is the electrical panel... super nice to close that out!

Front.  Turns out the cheap switches I got have the little key tab that keeps them oriented slightly inconsistently clocked... which is super lame.  So if you look close the three switches are not totally aligned.  Screen cover plastic to be removed once installed in vehicle.

One again... hardest part was poly finish... Athena is doing a lot of the work on this while I do electrical and other stuff.  Definitely getting better but we both don't quite know how to get a super nice finish.

Back.  Chain will keep it at 90deg when open on the electrical panel only.

I used female wire disconnect things on the meters, will add male ones on the other side. The inline switch for each should save a fraction of a Watt per meter.  I'm assuming that I'll want them all on initially, then as we get more comfortable with the system start turning them off more.  Also I have hopes of building a custom controller to telemeter and control all of this... but not really enough time now so that will need to wait.

Plywood edge with veneer stuff... looks good for a first try.

Since the doors are all plywood, we tried some veneer stripping for the visible edges to make it stain a bit nicer and look better.  Turned out way better than expected - only issue with the edges now is we need to figure out how to get the top coat smooth over the corner. Some painters tape along the under edge did a good job removing most drips but the side is still not as good a finish as it could be.

For all of these we just put top coat on the outer face and the edges, but not the inner face.  Made it easier, and also seems odd to semi-gloss the inside of a cabinet.


Electrical cabinet.

The electrical panel fit was a bit tight - I wanted this.. but did not account for extra height when you open the door due to angle.  It rubs some when opening.  I'm sort of OK with this as we don't plan to open this almost ever.  The other door fits wonderfully... so that is nice.


Still need to fill in screw holes and do some finishing touches.  End of cabinet is open... since the large storage area will close it out when we add that.  


Also hooked up the USB charger on the back benches - seems to work?  Final stuff to do in this area... the inverter remote button came with like a 15  foot cord or something.  I'm running it about 1 foot.  The extra is super lame.  Will want to order a shorter cable for this at some point (probably cheapest since I don't have the crimpers or terminals at home for RJ type connectors.)

And finally... gave another top coat to the gear cabinets, and mounted them to the truck.  While they were out took another picture of the upholstery since I didn't grab one before.

Cabinet backs.

We took the camper up to Vedauwoo for the weekend. Power system worked well, seemed like we didn't get under 90% or more with the fridge running the whole weekend.  We did set the fire alarm off while cooking inside since it was raining... so that was interesting.  Fan should be showing up soon I hope.

Athena cushing